서보/모터 GE fanuc ladder 용 operation manual
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GE fanuc ladder 용 operation manual
SAFETY PRECAUTIONS.......................................................................... s-1
PREFACE.................................................................................................. p-1
1 SETUP ...................................................................................................1
1.1 OPERATING ENVIRONMENT ......................................................................2
1.2 INSTALLATION AND UNINSTALLATION .....................................................3
1.2.1 Installation ...............................................................................................................3
1.2.2 Uninstallation .......................................................................................................... 9
2 BASICS................................................................................................11
2.1 START AND END........................................................................................12
2.1.1 Starting FANUC LADDER-III.............................................................................. 12
2.1.2 Starting FANUC LADDER-III (Online Connection)............................................ 12
2.1.3 Terminating FANUC LADDER-III....................................................................... 12
2.2 WINDOW NAMES AND FUNCTIONS.........................................................13
2.2.1 Main menu............................................................................................................. 14
2.2.2 Toolbar .................................................................................................................. 16
2.2.3 Edit Toolbar........................................................................................................... 17
2.2.4 Soft Keys ............................................................................................................... 17
2.2.5 Status Bar............................................................................................................... 17
2.3 DISPLAYING VERSION INFORMATION ....................................................18
3 CREATING AND EDITING SEQUENCE PROGRAMS ........................19
3.1 SEQUENCE PROGRAMS...........................................................................20
3.1.1 Procedure for Creating Sequence Programs.......................................................... 20
3.1.2 PMC Programming Method .................................................................................. 24
3.1.3 Work Folders and Online Program Files............................................................... 25
3.1.4 Selecting Devices .................................................................................................. 26
3.2 CREATING NEW PROGRAMS...................................................................27
3.2.1 Procedure............................................................................................................... 27
3.3 OPENING EXISTING PROGRAMS.............................................................29
3.3.1 Procedure............................................................................................................... 29
3.3.2 Opening Programs Opened by Another User ........................................................ 30
3.3.3 Opening Programs with the Read-only Attribute .................................................. 32
3.4 EDITING TITLES .........................................................................................33
3.4.1 Procedure............................................................................................................... 34
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3.5 EDITING LADDER DIAGRAMS...................................................................36
3.5.1 Preparing for Offline Editing................................................................................. 36
3.5.2 Preparing for Online Editing ................................................................................. 37
3.5.3 Method of Displaying the Ladder Diagram Editing Screen .................................. 39
3.5.4 Changing Ladder Programs ................................................................................... 46
3.5.5 Inserting Ladders from the Edit Window into a Ladder Program......................... 49
3.5.6 Entering Basic Instructions.................................................................................... 51
3.5.7 Entering Function Instructions .............................................................................. 55
3.5.8 Entering Horizontal Lines ..................................................................................... 59
3.5.9 Entering and Deleting Vertical Lines .................................................................... 60
3.5.10 Adding Ladder Subprograms................................................................................. 61
3.5.11 Deleting Ladder Subprograms............................................................................... 62
3.5.12 Editing Net Comments .......................................................................................... 64
3.5.13 Deleting Net Comments ........................................................................................ 66
3.5.14 Adding Page Breaks .............................................................................................. 67
3.5.15 Deleting Page Breaks............................................................................................. 68
3.5.16 Deleting Nets ......................................................................................................... 69
3.5.17 Search ....................................................................................................................70
3.5.18 Collective Display ................................................................................................. 74
3.5.18.1 Setting collective display extraction conditions .................................................74
3.5.18.2 Executing collective display...............................................................................78
3.5.18.3 Modifying collective display extraction conditions............................................79
3.5.18.4 Deleting collective display extraction conditions...............................................80
3.5.19 Setting Ladder Display .......................................................................................... 81
3.5.20 Changing Signal Addresses and Function Instruction Parameters in the Display
Window ................................................................................................................. 84
3.5.21 Changing Contacts and Coils in the Display Window .......................................... 85
3.5.22 Checking the Number of Program Steps ............................................................... 86
3.5.23 Replace ..................................................................................................................88
3.5.24 Changing Ladder Programs on the Display Window............................................ 91
3.5.24.1 Changing the ladder editing mode......................................................................91
3.5.24.2 Inserting an edit line...........................................................................................92
3.5.24.3 Entering basic instructions .................................................................................93
3.5.24.4 Entering function instructions ............................................................................97
3.5.24.5 Entering horizontal lines ..................................................................................101
3.5.24.6 Entering and deleting vertical lines ..................................................................102
3.5.25 Deleting Symbol or Comment Data..................................................................... 103
3.6 EDITING STEP SEQUENCES ..................................................................104
3.6.1 Step Sequence Configuration .............................................................................. 109
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3.6.2 Entering Steps...................................................................................................... 116
3.6.3 Entering Transitions ............................................................................................ 117
3.6.4 Beginning of Selective Branch ............................................................................ 118
3.6.5 End of Selective Branch ...................................................................................... 118
3.6.6 Beginning of Parallel Branch .............................................................................. 119
3.6.7 End of Parallel Branch......................................................................................... 119
3.6.8 Specifying Jump-to Label.................................................................................... 120
3.6.9 Specifying Label Jump ........................................................................................ 121
3.6.10 Checking Syntax.................................................................................................. 122
3.6.11 Adding Step Sequence Subprograms................................................................... 123
3.6.12 Deleting Step Sequence Subprograms................................................................. 124
3.6.13 Search .................................................................................................................. 125
3.7 EDITING SYMBOLS AND COMMENTS....................................................126
3.7.1 Symbol and Comment Data................................................................................. 126
3.7.2 Procedure............................................................................................................. 128
3.7.3 Toolbar ................................................................................................................ 130
3.7.4 Context Menu ...................................................................................................... 130
3.8 EDITING MESSAGES ...............................................................................131
3.8.1 Procedure............................................................................................................. 132
3.8.2 Models and Quantity of Usable Characters......................................................... 134
3.8.3 Memory Addresses Required to Display Messages ............................................ 135
3.8.4 Entering Special Characters ................................................................................ 135
3.8.4.1 New line character............................................................................................135
3.8.4.2 Numeric data ....................................................................................................135
3.8.5 Tool Bar............................................................................................................... 136
3.8.6 Status Bar............................................................................................................. 137
3.8.7 Shortcut keys ....................................................................................................... 137
3.9 EDITING I/O MODULE ASSIGNMENT......................................................138
3.9.1 Procedure............................................................................................................. 139
3.9.2 Tool bar ............................................................................................................... 141
3.9.3 Shortcut Keys ...................................................................................................... 141
3.10 EDITING SYSTEM PARAMETERS...........................................................142
3.10.1 Procedure............................................................................................................. 143
3.11 SAVING PROGRAMS ...............................................................................147
3.11.1 Procedure............................................................................................................. 147
3.12 SAVING PROGRAMS WITH NAMES .......................................................148
3.12.1 Procedure............................................................................................................. 148
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3.13 CLOSING PROGRAMS.............................................................................149
3.13.1 Procedure............................................................................................................. 149
3.14 IMPORTING PROGRAMS.........................................................................150
3.14.1 Procedure............................................................................................................. 150
3.15 EXPORTING PROGRAMS........................................................................157
3.15.1 Procedure............................................................................................................. 157
3.16 OPENING MOST RECENTLY USED PROGRAMS ..................................162
4 PRINTING SEQUENCE PROGRAMS................................................163
4.1 PRINTING TITLES ....................................................................................164
4.1.1 Procedure............................................................................................................. 164
4.2 PRINTING LADDER DIAGRAMS ..............................................................166
4.2.1 Procedure............................................................................................................. 166
4.3 PRINTING STEP SEQUENCES................................................................169
4.3.1 Procedure............................................................................................................. 169
4.4 PRINTING SYMBOLS AND COMMENTS .................................................171
4.4.1 Procedure............................................................................................................. 171
4.5 PRINTING MESSAGES.............................................................................174
4.5.1 Procedure............................................................................................................. 174
4.6 PRINTING I/O MODULE ASSIGNMENT ...................................................176
4.6.1 Procedure............................................................................................................. 176
4.7 PRINTING SYSTEM PARAMETERS ........................................................178
4.7.1 Procedure............................................................................................................. 178
4.8 PRINTING CROSS-REFERENCES ..........................................................180
4.8.1 Procedure............................................................................................................. 180
4.9 PRINTING BIT ADDRESS MAPS..............................................................184
4.9.1 Procedure............................................................................................................. 184
4.10 SETTING UP COMMON OPTIONS ..........................................................186
4.10.1 Procedure............................................................................................................. 186
4.11 SAVING AND READING OPTION FILE ....................................................187
4.11.1 Procedure............................................................................................................. 187
4.12 SETTING UP PRINTER.............................................................................189
4.12.1 Procedure............................................................................................................. 189
4.12.2 Setting up Pages................................................................................................... 190
5 COMPILATION AND DECOMPILATION ...........................................196
5.1 COMPILATION ..........................................................................................197
5.2 DECOMPILATION .....................................................................................201
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5.3 AUTOMATIC COMPILATION AND DECOMPILATION.............................204
5.4 PROTECTING LADDER PROGRAMS BY PASSWORDS........................205
5.4.1 Partial Protect Functions ..................................................................................... 206
6 MNEMONIC EDITING ........................................................................207
6.1 CONVERTING SOURCE PROGRAMS TO MNEMONIC FILES ...............208
6.2 CONVERTING MNEMONIC FILES TO SOURCE PROGRAMS ...............210
6.3 MNEMONIC FILE FORMAT ......................................................................212
6.4 MNEMONIC FILE SAMPLE.......................................................................215
6.4.1 Single Format ...................................................................................................... 215
6.4.1.1 Parameter .........................................................................................................215
6.4.2 Title ................................................................................................................... 218
6.4.2.1 Symbol and comment.......................................................................................218
6.4.2.2 Ladder ..............................................................................................................219
6.4.2.3 Message............................................................................................................220
6.4.2.4 I/O module .......................................................................................................220
6.4.3 ALL format.......................................................................................................... 221
6.5 CONVERTING STEP SEQUENCE PROGRAMS TO MNEMONIC FILES 222
7 INPUT/OUTPUT .................................................................................223
7.1 SETTING UP COMMUNICATION .............................................................224
7.1.1 [Communication] Dialog Box ............................................................................. 224
7.1.1.1 Setting up RS-232C..........................................................................................224
7.1.1.2 Setting up Ethernet...........................................................................................226
7.1.2 [Option] Dialog Box............................................................................................ 228
7.1.2.1 Setting up RS-232C..........................................................................................228
7.1.2.2 Setting up Ethernet...........................................................................................229
7.2 LOADING SEQUENCE PROGRAMS FROM THE PMC
(DURING DISCONNECTION WITH THE PMC) ........................................230
7.2.1 Procedure............................................................................................................. 230
7.3 LOADING SEQUENCE PROGRAMS FROM THE PMC
(DURING CONNECTION WITH THE PMC) ..............................................236
7.3.1 Procedure............................................................................................................. 236
7.4 STORING SEQUENCE PROGRAMS IN THE PMC
(DURING CONNECTION WITH THE PMC) ..............................................238
7.4.1 Procedure............................................................................................................. 238
7.5 STORING SEQUENCE PROGRAMS IN THE PMC
(DURING CONNECTION WITH THE PMC) ..............................................244
7.5.1 Procedure............................................................................................................. 244
7.6 WRITING SEQUENCE PROGRAMS INTO F-ROM..................................246
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7.6.1 Procedure............................................................................................................. 246
7.7 COMPARING WITH PMC..........................................................................247
7.7.1 Menu Bar ............................................................................................................. 247
7.7.2 Program Transfer Wizard .................................................................................... 248
7.7.2.1 Selecting a transfer method ..............................................................................248
7.7.2.2 Selecting a transfer direction............................................................................249
8 EXECUTING AND STOPPING SEQUENCE PROGRAMS ................250
8.1 EXECUTING SEQUENCE PROGRAMS ...................................................252
8.2 STOPPING SEQUENCE PROGRAMS .....................................................253
9 DIAGNOSIS .......................................................................................254
9.1 LADDER MONITORING ............................................................................255
9.1.1 Procedure............................................................................................................. 255
9.1.2 [Monitor] Screen ................................................................................................. 256
9.1.3 [Edit] Screen........................................................................................................ 257
9.1.4 Signal Trigger Stop Function .............................................................................. 258
9.1.4.1 Procedure .........................................................................................................258
9.1.4.2 Executing the signal trigger stop function ........................................................259
9.1.4.3 Terminating the signal trigger stop function.....................................................260
9.1.4.4 [Trigger Parameter] screen...............................................................................261
9.1.4.5 Context menu ...................................................................................................262
9.1.4.6 Shortcut key list................................................................................................262
9.2 SIGNAL STATUS ......................................................................................263
9.2.1 Procedure............................................................................................................. 263
9.2.2 Toolbar ................................................................................................................ 264
9.2.3 Status Bar............................................................................................................. 265
9.2.4 Context Menu ...................................................................................................... 265
9.2.5 Shortcut Keys ...................................................................................................... 265
9.3 PMC PARAMETERS .................................................................................266
9.3.1 Procedure............................................................................................................. 266
9.3.2 Timer ................................................................................................................... 266
9.3.2.1 Toolbar.............................................................................................................267
9.3.2.2 Status bar..........................................................................................................267
9.3.2.3 Context menu ...................................................................................................267
9.3.2.4 Shortcut keys ....................................................................................................267
9.3.3 Counter ................................................................................................................ 268
9.3.3.1 Toolbar.............................................................................................................268
9.3.3.2 Context menu ...................................................................................................268
9.3.3.3 Shortcut keys ....................................................................................................269
9.3.4 Keep Relay .......................................................................................................... 270
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9.3.4.1 Toolbar.............................................................................................................270
9.3.4.2 Context menu ...................................................................................................270
9.3.4.3 Shortcut keys ....................................................................................................270
9.3.4.4 Data for PMC control software ........................................................................271
9.3.5 Data Table ........................................................................................................... 272
9.3.5.1 Toolbar.............................................................................................................272
9.3.5.2 Status bar..........................................................................................................273
9.3.5.3 Shortcut keys ....................................................................................................273
9.3.5.4 Input data range................................................................................................273
9.3.5.5 Context menu ...................................................................................................273
9.3.6 Setting PMC Setting Parameters ......................................................................... 274
9.3.6.1 Programmer protect function............................................................................274
9.3.6.2 Procedure .........................................................................................................275
9.3.6.3 Setting items.....................................................................................................276
9.3.6.4 Warning message .............................................................................................278
9.3.6.5 Setting screen of the selectable I/O link assignment function ..........................279
9.4 PMC ALARM STATUS ..............................................................................281
9.4.1 Procedure............................................................................................................. 281
9.4.2 Switching the Language in Which PMC Alarm Messages Are Displayed ......... 281
9.5 PMC STATUS............................................................................................282
9.5.1 Procedure............................................................................................................. 282
9.5.2 Display Items ....................................................................................................... 282
9.6 SIGNAL TRACING.....................................................................................283
9.6.1 Procedure............................................................................................................. 283
9.6.2 Toolbar ................................................................................................................ 285
9.6.3 Status Bar............................................................................................................. 285
9.6.4 Context Menu ...................................................................................................... 285
9.6.5 Shortcut Keys ...................................................................................................... 285
9.6.6 [Signal Trace Parameter] Screen ......................................................................... 286
9.6.7 Automatic Trace Function at Power-On.............................................................. 287
9.7 SIGNAL ANALYSIS ...................................................................................288
9.7.1 Procedure............................................................................................................. 288
9.7.2 Toolbar ................................................................................................................ 289
9.7.3 Status Bar............................................................................................................. 291
9.7.4 Context Menu ...................................................................................................... 291
9.7.5 Shortcut Keys ...................................................................................................... 292
9.7.6 [Signal Analysis Parameter] Screen .................................................................... 293
9.7.7 [Signal Analysis Format] Screen......................................................................... 295
9.7.8 [Gridline Format] Screen..................................................................................... 296
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9.7.9 Automatic Signal Sampling Function at Power-On ............................................ 296
9.8 CLEARING PMC AREAS ..........................................................................297
9.8.1 Procedure............................................................................................................. 297
9.9 ACTIVATING THE I/O LINK ......................................................................298
9.9.1 Procedure............................................................................................................. 298
9.10 SIGNAL TRACE FUNCTION (PMC-SB7)..................................................299
9.10.1 Procedure............................................................................................................. 299
9.10.2 Toolbar ................................................................................................................ 300
9.10.3 Status Bar............................................................................................................. 301
9.10.4 Setting Trace Parameters ..................................................................................... 302
9.10.5 Setting Details of Trace Mode............................................................................. 304
9.10.6 Setting Trace Parameters (Sampling Addresses) ................................................ 306
9.10.7 Context Menu ...................................................................................................... 307
9.10.8 Shortcut Keys ...................................................................................................... 308
9.10.9 Automatic Sampling Function at Power-On........................................................ 308
10 COMMAND LINE EXECUTION FUNCTION ......................................309
10.1 OUTLINE ...................................................................................................310
10.2 PROCEDURE............................................................................................311
10.3 COMMANDS..............................................................................................312
10.4 COMMAND SPECIFICATIONS .................................................................313
10.4.1 Opening an *.LAD File ....................................................................................... 313
10.4.2 Closing an *.LAD File......................................................................................... 313
10.4.3 Compiling an *.LAD File.................................................................................... 314
10.4.4 Decompiling an *.LAD File ................................................................................ 315
10.4.5 Converting the Source Program of an *.LAD File to a Mnemonic File ............. 316
10.4.6 Converting a Mnemonic File to the Source Program.......................................... 317
10.4.7 Importing Data from the Specified File............................................................... 318
10.4.8 Exporting Data to the Specified File ................................................................... 320
10.4.9 Terminating Command Processing...................................................................... 322
10.5 SAMPLE COMMAND FILE........................................................................323
10.6 NOTE.........................................................................................................324
10.7 EXECUTION LOG FILE.............................................................................324
11 CONVERTING SEQUENCE PROGRAMS .........................................326
11.1 CONVERTING FROM DOS-VERSION FANUC LADDER-II .....................327
11.1.1 Procedure............................................................................................................. 327
11.2 CONVERTING TO DOS-VERSION FANUC LADDER-II...........................329
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11.2.1 Procedure............................................................................................................. 329
11.3 CONVERTING SEQUENCE PROGRAMS BETWEEN PMC MODELS ....330
11.3.1 Conversion by Changing System Parameters...................................................... 330
11.3.2 Using System Program Data for Another Program ............................................. 332
12 ERROR MESSAGES .........................................................................333
12.1 ERROR MESSAGE FORMAT ...................................................................334
12.1.1 Function Symbols ................................................................................................ 334
12.1.2 Message Classification ........................................................................................ 335
12.2 ERROR MESSAGES.................................................................................336
12.2.1 File ................................................................................................................... 336
12.2.2 Title Editing......................................................................................................... 337
12.2.3 I/O Module Editing.............................................................................................. 337
12.2.4 System Parameter Editing.................................................................................... 338
12.2.5 Ladder/Step Sequence Editing ............................................................................ 338
12.2.6 Message Editing .................................................................................................. 342
12.2.7 Print ................................................................................................................... 342
12.2.8 Compile ............................................................................................................... 342
12.2.9 Decompile............................................................................................................ 347
12.2.10 Mnemonic Conversion ........................................................................................ 349
12.2.11 Input/Output......................................................................................................... 355
12.2.12 Online ..................................................................................................................355
APPENDIX
A CABLE FOR DATA TRANSFER ........................................................359
B CONVERSION USING A SIGNAL ADDRESS CONVERTER ............360
C LANGUAGE PROGRAM LINK FUNCTION .......................................362
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